Tags: bags, duffels, hand built, handmade, how it's made, lemolo, lemolo baggage, made in portland, made in usa, nameplate, portland oregon, process
As the official launch dates seems to finally be approaching, I wanted to show off a bit of my hard work. The following is a photo set laying out exactly how each Lemolo nameplate is made. By hand, by me.
The process starts with a 6″x18″ sheet of brass shim. The first thing that needs to be done is to cut the brass down. I use a large metal cutter provided by one of my shop mates (thank you James). You have to carefully mark the brass, line up your piece and slowly, but forcefully, swing the arm down. It cuts at a very slight angle and takes a bit of getting used to. It’s not hard once you get the hang of it, but it can be rather tedious, especially when the pieces start to get down to their final size of 1/2″x2″.
Once the brass is cut down to the appropriate size the next step is to hammer “LEMOLO” into it. I had a custom stamp made for this specific purpose. A very hard, stable surface is required for this step. A heavy, purposeful swing is required when hammering the stamp to ensure a deep, even, well-cut final result. This can take a little practice to get the technique right. It is easy to get a accidental shadow image as the brass or stamp could make a virtually un-noticable hop when the stamp is struck. You only get one shot at this, so it has to count. At about 1/3 of the way through the process it is a real bummer to have to scrap a nameplate at this stage.
The next step is to round the corners on a grinder (thanks for the use of your grinder Jordan). Not much needs to be removed, so a steady hand and sharp eye is key here. The corners just need to be rounded a bit, that’s all. Once the corners are rounded you need to brush the backside of the nameplate along the edges with the grinder to smooth out any burrs that may have formed.
Only one more step is required before you are ready to rivet the nameplate to a finished bag. For this I was previously using a handheld drill and getting acceptable, but not great results. My friend Blake stopped by the shop and offered the use of his heavy duty hold punch. You simply find where you want your hole to be and squeeze. It takes a short amount of time for each nameplate but your hand can get a bit fatigued if you have a relatively large quantity to punch. This has been a dream compared to using a drill (thank you Blake).
At this point the nameplate is finished and needs only to be riveted to a bag. I lay the nameplate where I want it then mark on the bag where to punch the holes. As every nameplate is made one by one and the holes are cut by hand there can be a slight variance in where the holes in the bag need to be. So, to be sure everything looks just right you need to be sure to mark the bag using the exact nameplate you intend to rivet to that specific bag. Once the holes are punched it is simply a matter of loading up the rivet press, lining everything up, and pressing it together.
This small run of backpacks and duffels were all sewn by real people, whom I have met, working at Portland Garment Factory in SE Portland. I am the founder of Lemolo, sole designer, and each and every nameplate was completely made from scratch and attached by me. Lemolo Baggage, all proudly made in USA.
Thank you for taking the time to read this, I hope you found it both interesting and informative!
Tags: bags, bike, commuter, Lemolo Bags, made in portland oregon, oregon manifest, panniers, touring, What's New!
Here are a few glamour shots of my new panniers… more info coming soon!
Tags: Backpacks, bags, bike, car free, custom, Lemolo Bags, made in portland oregon, messenger, prices
I’m sure a lot of you know that I’ve stopped taking orders for the past few weeks. I have actually still been working this whole time trying to finish up my waiting list. Getting pretty close to that goal now! I am planning on coming back “on-line” soon. There will be a few changes when I do.
The first is price. I have been really struggling to make ends meet with the business in it’s current state. Not sure how many of you know this, but it has been a rather uprooting time for me lately. I have moved twice in the last 3 months and taken on another job. I now live in SE Portland just south of Powell and work 3+ days a week at a little coffee shop up on Mississippi Avenue in NE Portland. The new job has cut into time at the bag shop, but has also ensured that all my bills get paid on time. You do what you have to do to make ends meet.
There are more reasons why prices are going up. Cost and shipping are a couple of them. Everything seems to cost more these days. I do buy as much fabric and hardware as I can locally which cuts down on shipping costs but takes up my time. I am living car-free which means I pick up multiple (60″ wide) rolls of fabric with my bike and then ride them to the shop. Time = money… which makes sense because these days feel about half as long as when I was a kid.🙂 Where does the time go?
A lot of myself goes into each bag I make. I try to combine colors together in interesting ways to create unique, stylish, very functional bags for everyday use. When you order a Lemolo bag you know the name of the person who put it all together. From the first few sketches of a new design, to picking up raw fabric, down to the last few stitches. That person is me, and my name is Elias.
I hope this has helped you all understand my position a little bit more. I am doing the best I can at the best possible price I can do it at. Thank you for taking the time to read this.
As of August 1, 2008 this is the new price list for all Lemolo Bags I am currently offering…
$325 – LARGE Backpack
$285 – Portland Backpack (coming soon!)
$250 – Heather Size Backpack
$85 – Basket Bag
$65 – Hip Pouch
Thanks for all the support you have all been giving me recently, and over the past couple years of bag making. Keep riding and keep smiling!